Because of their weight, large sizes and special geometry, rollers and broaches are difficult to handle and not suitable to coat in standard coating units.

Our Custom Coating Solution is tailored to the special applications

  • The unit is set to lower system temperatures for heat-sensitive tools and machine components made of high-speed steel
  • The vacuum system is further developed for steady coating thickness distribution for large chamber volumes
  • The design and handling concept are specially adapted to the weight and size of the tools, thus ensuring easy operation and maximum user comfort
  • The coating unit is seamlessly integrated into the customer’s available installation space
Example Custom Coating Solution Mega-PiMS for rollers

We have designed a Custom Coating Solution with simplified loading, in which the rollers are positioned horizontally. The cathode is located at the bottom of the coating chamber. Our SPUTTER technology is used to guarantee smooth coatings for the high-gloss polished or textured surface.

Technologies applied:

  • 1 x SPUTTER cathode
  • 1 x anode on the opposite side

Etching technologies applied:

  • LGD® (Lateral Glow Discharge)
  • Plasma etching with argon, glow discharge

Load and cycle times:

  • 2 - 4 batches/day with a batch time of 6 - 12h,
    depending on rollers
  • Coating volume up to [mm]: ø600 x L3000
  • Coating volume with defined coating thickness up to [mm]: ø600 x L2000
  • Load up to: 1500kg
Embossing tools coating unit Mega-PiMS

Software:

  • Simple use and maintenance
  • PLATIT’s SmartSoftware (PC and PLC system)
  • Modern control system with touch screen
  • Data recording and real-time display of process parameters and flow
  • Manual and automatic process control
  • Remote diagnostics and maintenance

Machine dimensions:

  • Footprint (coating unit with electrical cabinet) [mm]:
    W4100 x D2900 x H2700 +
    W1900 x D1100 x H2200
Example Custom Coating Solution PL2511 for extra-long broaches

For coating of extra-long broaches, we have designed a Custom Coating Solution. The coating unit and the loading system are embedded into a special foundation of the production hall. The coating solution is highly flexible and thus enables homogeneous loading of tools in one batch, or mixed loads with broaches, punches, big forming, stamping tools and even molds and dies.

Technologies applied:

  • 6 x Planar ARC cathodes

Etching technologies applied:

  • Plasma etching with argon,
    glow discharge
  • Metal ion etching (Ti, Cr)

Load:

  • Coating volume with defined coating thickness [mm]:
    ø700 x H700 to 2000
  • Length of a broach up to: 2500mm
  • Load up to: 2000kg,
    heavier loads on request

Carousel systems:

  • Single, double and triple rotation in a carousel 

Software:

  • Simple use and maintenance
  • PLATIT’s SmartSoftware (PC and PLC system)
  • Modern control system with touch screen
  • Data recording and real-time display of process parameters and flow
  • Manual and automatic process control
  • Remote diagnostics and maintenance
Extra long broaches coating unit

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